Industrial Automation & Control Systems for UK Manufacturers
Control Sync Solutions helps manufacturers keep production running with reliable control panels, PLC and SCADA programming, breakdown support and control system upgrades.
From solving urgent automation faults to replacing obsolete PLCs and designing new control systems, you get practical engineering support focused on reliability, maintainability and reducing downtime.
Need help with a control system? Get in touch to discuss your project or production problem.
Industrial Control Systems That Are Easier to Run and Maintain
When a production line stops, every minute matters.
You need control systems that are reliable, easy to understand and properly documented — and experienced support when something goes wrong.
Control Sync Solutions provides hands-on industrial automation support for manufacturers dealing with ageing equipment, repeated breakdowns, poor diagnostics or control systems that are becoming difficult to maintain.
How Control Sync Solutions Can Help
01
Control Panel Design and Build
New industrial control panels designed around your machinery and production requirements.
From electrical design and component selection to panel build and commissioning, the focus is on creating a reliable system that your maintenance team can understand and support.
02
PLC, HMI and SCADA Programming
PLC, HMI and SCADA programming for new and existing industrial systems.
Support includes Siemens, Rockwell and Mitsubishi PLCs, system modifications, fault diagnostics and Ignition SCADA development.
03
Industrial Breakdown Support
Production stopped because of a PLC, control system or network fault?
Control Sync Solutions provides practical fault finding for industrial automation systems, including PLC faults, Profinet and Profibus communication problems and difficult-to-diagnose production issues.
04
Upgrading Old Control Systems
Obsolete PLCs, drives and control equipment can become a serious production risk when parts are difficult to source.
Control Sync Solutions helps manufacturers plan and carry out control system upgrades while keeping disruption to production as low as practical.
Are These Problems Familiar?
Your PLC or Drives Are Obsolete
The system still works, but replacement parts are becoming difficult or expensive to find.
Breakdowns Take Too Long to Diagnose
The machine stops, but the HMI gives little useful information and your maintenance team spends hours trying to identify the cause.
Electrical Drawings Are Missing or Out of Date
Years of modifications mean the drawings no longer match the machine.
Your Control System Depends on One Person
Only one engineer or supplier understands the software, creating a risk whenever changes or repairs are needed.
Network Faults Keep Coming Back
Intermittent Profinet, Profibus or communication problems are disrupting production and proving difficult to trace.
You Need to Upgrade Without Stopping Production for Too Long
You know the system needs replacing, but downtime needs to be carefully planned around production.
Practical Engineering, Not Unnecessary Complexity
Control Sync Solutions is built around 15 years of hands-on industrial control systems experience.
The approach is straightforward:
Understand the Real Problem
Start by understanding the machine, the production requirement and what is actually causing the issue.
Recommend a Practical Solution
Not everything needs to be replaced. Where existing equipment can be retained safely and sensibly, it can form part of the solution.
Build for Long-Term Reliability
Control systems are designed and programmed to be maintainable, properly documented and easier to diagnose in the future.
Give You Access to Your Own System
Customers receive relevant software source code and engineering design files, helping avoid unnecessary dependence on one supplier.
Why Manufacturers Choose Control Sync Solutions
- 15 years of industrial control systems experience
- PLC programming across Siemens, Rockwell and Mitsubishi platforms
- Control panel design using EPlan
- SCADA development including Ignition
- PLC and automation breakdown support
- Profinet and Profibus fault finding
- Control system upgrades and modernisation
- Clear documentation and software backups
- Practical support after project completion
Reduce Downtime and Make Your Control System Easier to Maintain
The aim is not simply to install new technology.
It is to give you a control system that runs reliably, gives your maintenance team useful diagnostic information and is easier to support for years to come.
Whether you have an urgent production problem, an upcoming automation project or an old PLC that is becoming a risk, Control Sync Solutions can help.
Talk to Control Sync Solutions
Need help with a PLC fault, control panel, SCADA system or ageing automation equipment?
Get in touch to discuss what is happening on your site and the most practical way forward.
Contact Control Sync Solutions
Tel: 07570665229
Head Office: 2 Wilkie Road, NN84SZ, Wellingborough